VC
(Vaccum Casting)
At Innovix Pro, we specialize in vacuum casting services in Ahmedabad, offering high-precision solutions for creating detailed prototypes and low-volume production parts. As a leading provider of vacuum casting services in Ahmedabad, we utilize advanced casting techniques to deliver parts with excellent surface finish, material accuracy, and durability, ideal for applications in automotive, consumer goods, electronics, and other industries.
What is Vaccum Casting?
Vacuum casting is a highly versatile manufacturing process used to create precise prototypes and low-volume production parts. This method involves using a silicone mold placed in a vacuum chamber, where liquid materials like ABS, PP, or PC are poured and cured to form detailed, high-quality components.
The vacuum process ensures that the final parts are free from air bubbles and have smooth surfaces, making vacuum casting ideal for applications requiring high accuracy and fine detail. This technique is particularly popular in the automotive, electronics, and consumer goods industries for its ability to replicate parts with complex geometries quickly and cost-effectively.
Transform your concepts into reality with vacuum casting at Innovix Pro, providing a cost-effective solution for low-volume production and prototyping with superior accuracy and detail. Ideal for creating complex shapes, flexible parts, and smooth surface finishes, ensuring your designs are both functional and visually impressive.
Prototyping for Form, Fit, and Function: Ideal for creating prototypes that closely mimic the appearance and mechanical properties of final production parts, enabling thorough testing and validation.
Low-Volume Production: Perfect for manufacturing small batches of end-use parts, especially for market testing or limited runs.
Production of Flexible and Rigid Parts: Suitable for producing parts in various materials, including ABS, Nylon, and Polyurethane, to meet diverse application requirements.
Replicating Production-Grade Parts: Creates parts directly in production-grade materials, offering an affordable alternative for low-volume manufacturing.
Creating Complex Geometries: Ideal for intricate designs and components with detailed surface finishes, ensuring high accuracy and quality.
ABS (Acrylonitrile Butadiene Styrene): Available in translucent, white, and black, this material offers a tensile strength of 32 MPa and hardness ranging from 74D to 82D, making it ideal for durable prototypes and functional parts.
Flexible Rubber: Comes in white and black, with a tensile strength of 2 to 17 MPa and hardness from 20A to 90A (Shore). Perfect for creating flexible components, gaskets, and soft-touch parts.
PP (Polypropylene): White or translucent, with a tensile strength of 32 MPa and a hardness of 74D, suitable for lightweight, flexible parts and components requiring chemical resistance.
PC (Polycarbonate): Transparent with a hardness of 80D, it is well-suited for strong, impact-resistant parts that need to withstand higher temperatures up to 95°C.
PE (Polyethylene): Available in white or translucent, this material has a tensile strength of 10 MPa and hardness of 48D, ideal for applications requiring lightweight and flexible parts.
- Minimum Wall Thickness: Ensure a minimum wall thickness of 0.80 mm to maintain the structural integrity and durability of the part.
- Dimensional Accuracy: The standard accuracy is ± 0.3%, with a lower limit of ± 0.3 mm, allowing for precision in complex geometries.
- Tolerance: Maintain tolerances of ± 0.20 to ± 0.25 mm to ensure parts fit together correctly, particularly for assembled components.
- Mold Life: The silicone mold typically has a life of 20 to 25 shots, which is optimal for low-volume production runs.
- Maximum Part Size: Vacuum casting is ideal for parts up to 2 mm in detail size, ensuring that even intricate designs are accurately replicated.
- Excess Material Removal: Carefully remove any excess material from the part to ensure a clean and accurate final product.
- Putty and Primer Application: Apply putty to fill any minor surface imperfections, followed by a primer to prepare the surface for finishing.
- Spray Painting: Achieve a desired color and finish by applying a high-quality spray paint, enhancing both the appearance and durability of the cast part.
- Texture and Polishing: Add surface textures or polish parts to meet specific aesthetic or functional requirements, providing a refined look and feel.
- Secondary Operations: Additional post-processing, such as drilling, tapping, or adding inserts, can be performed to customize the parts further to specific application needs.
Key Features of Vaccum Casting
High Precision and Detail
Vacuum casting produces parts with excellent accuracy, capturing fine details and intricate geometries, ideal for complex designs.
Material Versatility
Compatible with a wide range of materials, including ABS, PP, PC, PE, and flexible rubber, offering diverse options for different applications.
Cost-Effective for Low-Volume Production:
Perfect for low-volume production runs and prototyping, reducing costs compared to traditional manufacturing methods.
Smooth Surface Finish
Achieves smooth surface finishes with minimal post-processing, making it suitable for visual prototypes and end-use parts.
Rapid Turnaround Time
Provides a quick production turnaround, with mold life extending up to 20–25 shots, ensuring timely project delivery
Why Choose Innovix Pro Vaccum Casting?
At Innovix Pro, we offer expert vacuum casting services that ensure precision, quality, and efficiency. Our state-of-the-art facilities in Ahmedabad, Gujarat, are equipped to handle all aspects of the vacuum casting process, from mold creation to post-processing. With a focus on delivering high-quality prototypes and low-volume production parts, we cater to a wide range of industries, including automotive, consumer goods, and medical devices.
Choosing Innovix Pro means partnering with a team of skilled professionals dedicated to bringing your ideas to life with quick turnaround times, competitive pricing, and a commitment to excellence in every project.
Want a Functional Prototype?
Ready to revolutionize your product development process with Innovix Pro? Contact us today to learn how our prototyping and development services can help you achieve your goals and gain a competitive advantage.
Explore our services, see our success stories, and join the growing list of satisfied clients who have partnered with Innovix Pro
Innovix Pro: Driving innovation through advanced contract manufacturing in Ahmedabad, Gujarat.
Our expertise in SLA (Stereolithography) 3D Printing and SLS (Selective Laser Sintering) delivers high-quality components across various industries, including automobile, defense, space, pharmaceuticals, electronics, and consumer goods.
Our Services
Office
Office : 509-514, Block-B, Shilp Corporate Park, Rajpath Rangoli Road, Bodakdev, Ahmedabad- 380 054 India
Manufacturing unit : B2, Satyam Estate, GIDC, Dantali, Gujarat 382165
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Unlimited possibilities of creating additive manufacturing.
Innovix Pro is Ahmedabad, Gujarat's leading contract manufacturing provider specializing in automobile, defence, space, pharmaceuticals, electronics, consumer goods etc industries.
We partner with businesses of all sizes to transform their ideas into reality.
With our state-of-the-art manufacturing facilities, experienced team, and unwavering commitment to quality, we're your
one-stop solution for efficient and cost-effective production.
Innovix Pro: Driving innovation through advanced contract manufacturing in Ahmedabad, Gujarat.
Our expertise in SLA (Stereolithography) 3D Printing and SLS (Selective Laser Sintering) delivers high-quality components across various industries, including automobile, defense, space, pharmaceuticals, electronics, and consumer goods.
Office
Manufacturing unit : B2, Satyam Estate, GIDC, Dantali, Gujarat 382165